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Advanced ™ SOLUTIONS

Since 1955 Wilden Pump & Engineering LLC, has been the global leader in aikcoerated double -diaphragm pumps (AODDP). Wilden is deeply committed to the pursuit of excellence, customer satisfaction, research & development and market knowledge. As a premier organization, Wilden has the infrastructure, knowledge base, and intellectual capital to exceed your expectations worldwide.

Our world -class distributor network ensures that you will have access to the latest pump technologies and fluid transfer services available. Wilden and its distributor network are devoted to your industries, applications and processes, servicing your needs with world -class products, delivery and best of class expertise. Put us to the test and contact your local distributor today at www.wildenpump.com.vn
WILDEN, THE POWER BEHIND FLUID TRANSFER

UNIQUE CHARACTERISTICS


• Air operated pumps (non electrical)
• Superior flow rates and efficiency
• Superior product containment
• Bolted liquid paths
• Self priming
• Run -dry capable
• Anti -freezing technology
• Deadhead without damage
• Variable flow & pressure
• Intrinsically safe
• Lube-free operation
• On/Off reliability
• Large solids passage
• Ease of operation and maintenance

applications


• Caustics
• High viscosity
• High pressure
• Large solids
• Abrasive media
• Hazardous & flammable liquids
• Clean -room fluids

APPLICATION FLEXIBILITY


Wilden's fluid transfer solutions provide you a wide range of application possibilities for your pre-process, process and post process needs.This application map is a sample representation of the wide range capabilities of Wilden products.

Put us to the test today! Contact your authorized Wilden distributor at www.wildenpump.com.vn
REFINERY
CHEMICAL PLANT
BIODIESEL
FARM
VINEYARD
WASTE PROGRESSING
FOOD PROGRESSING
BIOPHARMACEUTICAL
PAINT PLANT
MINING

STATE OF THE START

The Pro-Flo X™ is the latest innovation to the AODD pump world.The Pro- Flo X™ air distribution system (ADS) is based on the patented Pro -Flo ADS and offers operational flexibility never before seen. This flexibility comes from the patent pending Efficiency Management System (EMS' ) which allows the user to optimize the Pro -Flo X™ ADS for any application demands or pump size. Due to its ground -breaking design, the Pro -Flo X™ and EMS' tech no ogy .re simple and easy to use. The integrated control dial located at the top of the ADS allows users to easily select the flow rate that best suits the application. The results are higher performance, lower operational costs and performance flexibility that goes far beyond what was previously considered the industry standard. he Pro -Flo X™ ADS makes previously restrictive rules for AODD pumps a reality. The Pro -Flo X™ ADS is dependable, energy efficient and excels in the harshest of conditions; put us to the test today.

MARKET POSITION


• Variable control
(Discharge flow rates & air consumption)
• Superior flow rate
• Superior anti -freezing
• Submersible options
• Lube-free operation
• ON/OFF reliability
• Most efficient (GPM/SCFM)
• ATEX models available

FEATURES


• Efficiency Management Syste (EMS' )
• Metal and Plastic Material Options
• Non -stalling unbalanced spool
• Simile and durable design

APPLICATION TRAITS


• Maximize performance and efficiency
• Process applications
• Max. Mean Time Between Repair (MTBR)

AVAILABILITY


• 25 mm (1")
• 38 mm (1-1/2")
• 51 mm (2")
• 76 mm (3")

MARKET POSITION


• Anti -freezing
• ON/OFF reliability
• Longest -lasting wear parts
• Lube-free operation

APPLICAI ION TRAITS


• Maximum reliability
• Process applications
• Max. MTBR (Mean Time Between Repair)

FFATURES


• Plastic center block*
• Non -stalling unbalanced spool
• Simple and durable design

AVAILABILITY


• 6 mm (1/4"), 13 mm (1/21, 25 mm (V), 38 mm (1-1/2"), 51 mm (2"), 76 mm (3")

MARKET POSITION


• Direct electrical interface
• Superior ON/OFF reliability
• Reduced systems costs
• Lube-Free operation

APPLICATION TRAITS


• System automation
• 4-20 mA pH Adjusting
• Batching Applications
• OEM accounts

FEATURES

• Externally controlled
• Various voltage options
• Nema 4, Nema 7, or ATEX
• Simple installation

AVAILABILITY


• 6 mm (1/4"), 13 mm (1/21, 25 mm (1")

Progessive DIAPHRAGM TECHNOLOGY

THERMOPLASTIC ELASTOMER (TPE)


• POLYURETHANE: An excellent general purpose diaphragm for use in non -a.
• ressive applications. This material exhibits exceptional flex life and durability. Wilden's most economical diaphragm.
• WIL-FLEX™ Made of Santoprene , this diaphragm is an excellent choice as a low cost alternative to PTFE in many acidic and caustic applications such as sodium hydroxide, sulfuric or hydrochloric acids. Exhibits excellent abrasion resistance and durability at a cost comparable to neoprene.
• SANIFLEX™: Made of Hytrel' , this diaphragm exhibits excelleni abrasion resistance, flex life and durability. This material is FDA approved for food processing applications. An outstanding general purpose diaphragm as well.


PTFE ELASTOMERS

• PTFE: Excellent choice when pumping highly aggressive fluids such as aromatic or chlorinated hydrocarbons, acids, caustics, ketones and acetates. Wilden's PTFE diaphragms exhibit good flex life.
• Wilden also offers PTFE integral piston diaphragms that offer superbo product containment. The smooth contoured shape makes this diaphragm an excellent choice for sanitar or ultra pure applications.


ULTRA-FLEX™ DIAPHRAGM TECHNOLOGY

• Guaranteed longer life — If longer life is not experienced, Wilden will send you a new set of Ultra -Flex' diaphragms free of charge.
• Convolute shape, altered fabric placement, and unique hardware work together to decrease the unit loading on the diaphragm and distribute stress.

MATERIAL OPTIONS: Neoprene, Buna-N, EPDM, Viton®

DIAPHRAGM CONSIDERATIONS

RUBBER ELASTOMERS


• NEOPRENE. An excellent general purpose diaphragm for use in non- aggressive applications such as water -based slurries, well water or sea water. Exhibits excellent flex life and low cost.
• BUNA-N: Excellent for applications involving petroleum/oil-based fluid such as leaded gasolines, fuel oils, hydraulic oils, kerosene, turpentines and motor oils.
• EPDM: Excellent for use in applications requiring extremely cold temperatures. May also be used as a low cost alternative for pumping dilute acids or caustics.
• VITON®: Excellent for use in applications requiring extremely hot temperatures. May also be used in aggressive fluids such as aromatic or chlorinated hydrocarbons and highly aggressive acids. PTFE would normally be used with these aggressive fluids as its flex life is better than Viton . However, in applications involving suction lift outside the range of PTFE, Viton will be the preferred choice for highly aggressive fluids.


ELASTOMER TEMPERATURE LIMITS:


NEOPRENE: -17.7°C to 93.3°C (0°F to 200°F)
BUNA-N: -12.2°C to 82.2°C (10°F to 180°F)
EPDM: -51.1°C to 137.8°C (-60°F to 280°F)
VITON®: -40°C to 176.7°C (-40°F to 350°F)
WIL-FLEXTM: -40°C to 1072°C (-40°F to 225°F)
SANIFLEXTM -28.9°C to 104.4°C (-20°F to 220°F)
POLYURETHANE: -12.2°C to 65.6°C (10°F to 150°F)
PTFE: 4.4°C to 104.4°C (40°F to 220°F)
Please verify the chemical resistance capabilities and temperature limitations of elastomers and all other pump components prior to pump installation. Wilden publication PUG II (Pump Users Guide II) and the On line Chemical guide should be consulted for specifics. Go to www.wildenchemicalguide.com for your Wilden Chemical Compatibility Chart

Advanced™ BOLTED PUMPS

As the global leader in AODD bolted pumps, Wilden has the argest material offering in the industry. The Advanced' Series metal and plastic bolted pumps offered by Wilden are specifically designed for maximum performance, efficiency, and containment. The bolted configuration ensures total product containment while the liquid path reduces internal friction to maximize output and efficiency. Multiple elastomer options are available to meet and exceed your abrasion, temperature, and chemical compatibility challenges.

Advanced™ Series pumps are offered in aluminum, stainless steel, alloy C, polypropylene, PVDF and PEA. A variety of connection options and specialized air distribution systems are also available for your specific application needs.

OUR SOLUTIONS

THE RESULTS

FEATURES


• ADS: Pro -Flo® , Pro -Flo X™, Accu-Flo™
• All metal bolted construction
• Higher flow rates
• Superior containment
• Anti -Freezing technology
• Portable & Submersible
• BSPT (N PT) or DIN (ANSI) liquid connections available
• Lube-free operation

TECH DATA


• Sizes: 6mm (1/41 through 76mm (3")
• Materials: Aluminum, Ductile Iron, Stainless Steel, Alloy C
• ElastomerTemperatures: Up to 176.7°C (350°F)
• Elastomers: Buna-N, Neoprene, EPDM,Viton® , Wil-Flex™ , Saniflex™, Polyurethane, PTFE

PERFORMANCE DATA


• Max flow rates: 1021 Ipm (270 gpm)
• Max suction lift: 9.5 m (31.2') Wet, 7.6 m (25.0'), Dry
• Max Disp. per stroke: 6.09 I (1.61 gal)
• Max discharge pressure: 220.6 bar (3200 psig)
• Max size solids: 76 mm (3")

METAL CURVES

RUBBER
PTFE

METAL CURVES

RUBBER
PTFE

METAL CURVES

RUBBER
PTFE

METAL CURVES

RUBBER
PTFE

METAL CURVES

RUBBER
PTFE

METAL CURVES

POLYURETHANE
POLYURETHANE

METAL CURVES

RUBBER
RUBBER

FEATURES


• ADS: Pro -Flo®, Pro -Flo X™, Accu-FIo™ • Superior flow rates • Superior containment • Anti -freezing technology • Portable & Submersible • DIN (ANSI) liquid connections available • Lube-free operation

TECH DATA


• Sizes: 6mm (1/4") through 76 mm (3") • Materials: Polypropylene, PVDF PEA • Material Temperatures: Up to 1072°C (225°F) • Elastomers: Buna-N, Neoprene, EPDM,Viton® , Wil-Flex™, Sanifiex™, Polyurethane, PTFE

PERFORMANCE DATA


• Max flow rates: 784 Ipm (207 gpm) • Max suction lift: 9.8 m (32.0') Wet, 6.6 m (21.6') Dry • Max Disp. Per Stroke: 3.75 I (0.99 gal) • Max discharge pressure: 8.6 Bar (125 psig) • Max size solids: 12.7 mm (1/21

PLASTIC CURVES

RUBBER
PTFE

PLASTIC CURVES

RUBBER
PTFE

PLASTIC CURVES

RUBBER
PTFE

Surge DAMPENERS

SD Equalizers® reduce pressure fluctuation inherent in positive displacement pumps

FEATURES & BENEFITS


• Reduce pipe vibration and shaking
• Protects in -line equipment
• Reduces water hammer
• Absorbs acceleration head
• Lower system maintenance cost
• Suction stabilizer
• Prevent leaVa at pipe fittings and joints
• Extend and ilmi5rove pump performance
• Avoid damaging pressure surges
• Wide range of material and elastomer options
• Common parts with Wilden pumps
• Self adjusts to system pressure

AVAILABLE SIZES


• 13 mm (1/2")
• 25 mm (1")
• 38 mm (1-1/2"1"
• 51 mm (2"1")
• 76 mm (3")

MATERIAL OF CONSTRUCTION

WETTED HOUSING


• Aluminum
• 316 Stainless Steel
• Ductile Iron
• Polypropylene
• PVDF

AIR DISTRIBUTION SYSTEM


• Aluminum
• 316 Stainless Steel
• PTFE Coated Ductile Iron
• Polypropylene
• Glass filled Polypropylenean
• Mild Steel PTFE Coated

Advanced™ ACCESSORIES

ELECTRONIC ACCESSORIES

LEAK DETECTION


• Detects diaphragm failure at the source:The PTFE primary diaphragm
• Sensors are located between the primary and back-up (containment) diaphragms
• When the sensors detect a conductive liquid, an audible alarm, LED, and an internal latching relay are activated
• Increase containment, reduce fugitive emissions, and reduce down time with 24 -hour pump surveillance
• Power Requirement: 110V AC, 220V AC or 9V DC Battery

PUMP CYCLE MONITOR



• The PCMI counts pump cycles by sensing the presence of the air valve spool (Pro-Flo®)
• The Sensor, located at the air valve end cap, detects the presence of a magnet located at the end of the air valve piston spoo .
• The PCMI unit registers a complete pump cycle when the piston/spool shifts away from the sensor and subsequently returns to the original position.
• The PCMI unit has a reset switch located on the face of the PCMI module
• PCMI also has the ability to be reset from a remote location.

RUM UNLOADIN

DRUM &TOTE UNLOADING


• Universal kit for 6 mm (1/41, 13mm (1/21 pumps)
• Fits 51 mm (2") NPT bungholes
• Tube length can be cut to length
• Variety of materials are available

THINGS TO THINK ABOUT WHEN SELECTIN A
A IR-OPERATED DOUBLE -DIAPHRAGM PUMP (AODDP)

application

• What application will the pump be used in.
• What are you pumping?
• Do you need maximum containment?
• Do you need lube-free operation?
• Does the pump need to be submersible?
• What cleaning fluids would be used to clean the pump?
• What are your performance parameters (flow rates, air consumption, viscosities, suction lift)?
• Do I need a pulsation dampener?

air distribution system (ads)

• What ADS best suits my application needs?
• How reliable is the ADS?
• How efficient is the ADS?
• Do I need on/off reliability?
• Is the pump and or ADS ATEX approved?
• Does the ADS have anti -freezing technology?
• Does the ADS have integrated variable performance controls?

installation

• Before installation, please read the caution section of the pump manual
• What are your piping considerations (valves, elbows, pipe friction losses etc)?
• Do you have sufficient air pressure and air volume for the pump?
• What is the MTBR (Mean Time Between Repair) of the AODDP?
• What are your installation parameters sel priming, positive suction head, high vacuum, heat generation, dry run capable, submersible, large solids passage, variable flow & pressure, shear sensitive)?
• Ease of maintenance, is the pump easy to clean, assemble/disassemble?

WETTED materials

• What media will you be pumping?
• What is the chemical compatibility of the elastomer?
• What are the temperature limits of the wette• material and elastomer?
• How abrasive is the media being pumped?
• Do diaphragm configurations affect flow?

distributors

• Is your distributor local?
• Can the distributor fully support my fluid transfer needs?
• Are they a full -stocking, full service distributor?
• How good is delivery? Is it less than 3 weeks?
• Is the distributor formally educated in specifying and maintaining your system?
• How are the services and repair capabilities of the distributor?
• Does the-tililikributor do local training for your staff?
• How responsive is the distributor to your needs?

Your Authorized Distributor: WIL-11010-C-05

Copyright 2008 Wilden Pump & Engineering, LLC Replaces 11010-C-04

Wil-Flex™, Saniflex™, Wil-Gard™, Saniflo™, Turbo-Flo™, Ultra-Flex™, Ultra-Pure™, Accu-FIo™, Pro -Flo X™, Hygienic™ and EMS™ are trademarks of Wilden Pump and Engineering, LLC. Wilden Pro -Flo® , Stallion®, and Equalizer are registered trademarks of Wilden Pump and Engineering, LC. • Viton®, Hytrel® and Teflon® are registered trademarks of DuPont Dow Elastomers. Hostaflon® is a registered trademark of Hoechst. • Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. • Tri-Clover® is a registered trademark of Tri-Clover, Inc.